Projects & Technical


More Crystal Sets

 

by Peter Parker VK3YE - first appeared in Amateur Radio, May 2001


Response to December's column was so favourable that we return to crystal sets and allied topics this month.   Keep reading to find out how to improve your AM broadcast reception, make your crystal set deliver hi-fi audio and set a fashion trend with the all-new 'wearable wireless' pedestrian mobile crystal set.  

 

A frame antenna for AM radio reception

 

Portable AM broadcast receivers normally have no external antenna connection and are not designed for long-distance reception.  However the addition of a directional antenna can greatly improve reception, even on cheap receivers. 

 

Figure One shows a rotatable frame antenna that can be used with any portable receiver.  It consists of a large pick-up coil wound around a cardboard box or plastic storage box.  The receiver is placed inside the box.  A variable capacitor brings the antenna to resonance on the frequency of reception. 

 

To construct, wind about 27 metres of insulated wire around the box, which should be around 400 millimetres square.  No spacing between the coil turns is required.  Make a pair of holes or use adhesive tape to anchor each end of the winding.  Connect the coil to an old 10 - 415 pF air-spaced variable capacitor.  One side of the coil should go the capacitor's case (which is electrically connected to the moving plates) and the other to one of the gangs.  As discussed in December, a plastic dielectric variable capacitor can also be used, but at the expense of tuning range.

 

To use, tune the radio to a weak AM signal near the middle of the band.  Then place it inside the box.  The windings on the set's ferrite rod should be parallel to the windings on the box.  Carefully adjust the variable capacitor until an increase in signal is noted.  Then rotate the box until the signal level peaks.  The received strength should be very much greater than when the receiver was outside the box.  Note that the tuning on the box antenna is very sharp – re-tune with every receiver frequency adjustment.

 

When turning the box, you will find nulls, where the signal level falls dramatically.  This directivity can be used to null out interference from power lines or electrical equipment.   Also when tuning to a weak signal adjacent to the frequency of a local station, rotating the box to null out the local station can be helpful in reducing adjacent-channel interference.  In some cases, the null can be sharp enough to allow two stations using the one frequency to be separated, just by rotating the box.  

 

If you find the frame antenna does not cover the whole broadcast band (do tests about every 100 kHz between 530 and 1600 kHz to verify this), change its coverage by adding or removing coil turns.   Adding turns reduces frequency and removing turns increases frequency.   Use an alligator clip and install a tap near the middle of the coil if extended high-end coverage is desired.  This could be useful for reception of the narrowcast stations above 1602 kHz and 160 metre AM operators.  Another modification is adding an extra winding of a few turns near the main winding.  This allows the frame antenna to be used with receivers that have external antenna sockets, such as communications receivers. 

 

Despite its small size, the rotatable frame antenna dramatically improves AM reception.  It does this by increasing sensitivity and selectivity while reducing interference.  Signals marginal without the antenna become pleasant listening with it.  Even during the day you will be amazed at what can be heard on a cheap receiver assisted by a frame antenna.  Build it and hear for yourself!

 

Figure One  (use back button to return to this page)

 

A frame antenna crystal set

 

Nearly all published crystal sets designs require at least an outside antenna to operate.   This one is different.   Its larger than average coil picks up signals with no antenna and earth connection required, particularly in urban areas. 

 

The portable crystal set shown is identical to the frame antenna described above except for the addition of a diode detector, capacitor and headphones.   Use is similar to the frame antenna – tune in a station and rotate the loop for maximum signal strength.  Again the prototype was constructed on a spare plastic packing crate about 40 centimetres square, though a cardboard box would perform equally well.

 

The receiver was tested in suburban Melbourne.  Approximately ten stations were received, but at low volume.  This was gratifying considering its relatively small size.  However, unless you live near the local AM broadcast stations, this receiver is only really suitable for use in a quiet room. 

 

The 'Wearable Wireless' - an improved frame antenna crystal set

 

After the encouraging results with the frame crystal set, an improved version was constructed.  Its main difference is the much larger area enclosed by the coil.  This resulted in greatly increased volume with no loss of selectivity. 

 

The design concept was of a wearable 'pedestrian mobile' receiver, wholly powered by the signal of the incoming station.   It was originally built for a local hamfest crystal set competition and would have almost certainly won the 'most unusual entry' prize, had it been completed in time!

 

The Wearable Wireless looks like a single-element quad loop antenna for about 70 MHz.  The circuit is identical to the set described above but the physical construction is different due to the larger coil.  As with the receiver described in the December issue, a polyethylene chopping board forms the heart of the set.   Extending from the corners are wooden spreaders 600 mm long.  In the centre of the board is a plastic box that houses the tuning capacitor and diode detector.  Four banana sockets are used for the coil and headphone connections.  An old hot water bottle provides padding for the wearer.  If necessary this can be stuffed with old newspaper or other filling to further improve comfort.   A discarded belt is attached to the chopping board to allow the set to be tethered to the listener.  For most convenient operation, the set should be worn so that the hot water bottle fits in the small of the user's back. 

 

Clothes pegs are glued in the far end of each spreader to hold the windings.  With the 60/160pF tuning capacitor used ('O' and 'A' terminals wired together) 6 turns were required to provide broadcast band coverage.   Again this requires 27 metres of thin insulated wire.   Heatshrink tubing or insulating tape can be used to keep the wires bunched together. 

 

Though not quite as loud as a crystal set with a good antenna, the set works remarkably well.  Selectivity is good, and is all that is required for reception of local signals.   The set has two main shortcomings.  The first is that changing the station requires one to have the skills of a contortionist in order to reach the tuning knob behind your back.  Secondly the antenna's sharp null means that you may lose reception when going around a corner.  Though the Wearable Wireless will not necessarily be your most used receiver, its construction will challenge your ingenuity, have great novelty value and make you the centre of attention at the next radio club meeting or hamfest!

 

Observations on crystal sets from Felix VK4FUQ

 

Felix VK4FUQ has been experimenting recently with crystal sets.  Along with a very informative letter and article from the local 'Backscatter' club newsletter, he sent Novice Notes a cassette recording of reception from his latest crystal set.  Overall fidelity was excellent and, to my ears at least, comparable to FM radio.

 

Felix made the following observations: 

 

·        A double tuned circuit always dramatically improves selectivity, regardless of coil tappings.

·        Gold bonded germanium diodes (eg 0A47) provide outstanding clarity and efficiency.

·        Voltage doubler detectors using two diodes do work, but produce somewhat muddy and ill-defined audio, as confirmed by listening tests and spectrum analyser measurements.

·        No improvement has been noted when adding bias to germanium diode detectors.  However bias applied to detectors using silicon diodes (1N914, etc) is highly beneficial.

·        It is important to have a DC load on the diode detector.  Felix used a 10k potentiometer.

·        When using the crystal set as a tuner for a stereo amplifier, it is a good idea to add a one transistor audio preamplifier.  Use a BC549C and metal film resistors to minimise noise.  Feed output to both left and right stereo inputs tied together. 

 


back to Gateway Projects & Technical Page


This page was produced by Peter Parker VK3YE parkerp@NOSPAMalphalink.com.au. Material may be copied for personal or non-profit use only.